OEM/ODM Solutions for Medium Voltage Power Cable Projects

Time: 2025-10-15 07:12:48 Source: Henan Province Jianyun Cable Co., Ltd.

Original Equipment Manufacturer (OEM) and Original Design Manufacturer (ODM) solutions enable businesses to procure customized medium voltage (MV) power cables for industrial, utility, and infrastructure projects.

1. Overview of OEM/ODM for MV Power Cables
2. Key Benefits of OEM/ODM Solutions
3. The OEM/ODM Process for MV Cables
4. Customization Options
5. Compliance and Certifications
6. Challenges and Solutions
7. Conclusion

1. Overview of OEM/ODM for MV Power Cables

MV power cables, rated from 6 kV to 35 kV per IEC 60038, are used for efficient power transmission in applications requiring higher capacity than low voltage systems. OEM services involve manufacturing cables to a client’s provided specifications, while ODM includes design and manufacturing based on client needs. These solutions are ideal for projects needing custom conductor sizes (e.g., 50 mm² to 400 mm²), insulation (e.g., XLPE for 90°C operation), or armoring (e.g., SWA for mechanical protection). Manufacturers like Jianyun Cable offer OEM/ODM MV cables compliant with IEC 60502-2, ensuring reliability for global markets.

2. Key Benefits of OEM/ODM Solutions

OEM/ODM solutions provide several advantages for MV power cable projects:

Customization: Tailored to specific requirements (e.g., voltage rating 12/20 kV, conductor material copper/aluminum).
Cost-Effectiveness: Reduces R&D costs by leveraging manufacturer expertise; bulk production lowers per-unit pricing.
Compliance Assurance: Ensures cables meet standards like IEC 60502-2, TUV, or CCC, facilitating regulatory approval.
Quality Control: In-house testing (e.g., partial discharge <10 pC, insulation resistance >1000 MΩ/km) ensures performance.
Scalability: Supports large-volume production (e.g., 50,000 m/month) for utility or industrial projects.
Example: Jianyun Cable’s ODM MV cables for solar farms, customized for 33 kV with XLPE insulation.

Benefit	Details
Customization	Tailored specs (e.g., 12/20 kV, XLPE)
Cost-Effectiveness	Lower R&D, bulk discounts
Compliance	IEC 60502-2, TUV, CCC
Quality Control	In-house testing (<10 pC PD)
Scalability	High-volume production

3. The OEM/ODM Process for MV Cables

The OEM/ODM process involves several steps to ensure customized MV cables meet project needs:

Define Requirements: Specify voltage (e.g., 6/10 kV to 18/30 kV), conductor (copper/aluminum), insulation (XLPE/EPR), armoring (SWA), and sheathing (PVC/PE/LSZH).
Select Manufacturer: Choose suppliers with ISO 9001 and TUV certifications, like Jianyun Cable.
Design Phase (ODM): Collaborate on blueprints, including insulation thickness (e.g., 3.4 mm for 6/10 kV) and shielding (copper tape).
Prototype Development: Produce samples for testing (e.g., voltage withstand 3.5 × U₀ for 5 minutes).
Production: Manufacture with quality checks (e.g., partial discharge <10 pC).
Certification and Testing: Verify compliance with IEC 60502-2, request TUV reports.
Delivery: Ensure proper packaging (e.g., ISPM 15 drums) and logistics (e.g., DHL).

Step	Details
Define Requirements	Specify voltage, conductor, insulation
Select Manufacturer	ISO 9001, TUV-certified like Jianyun Cable
Design Phase	Blueprints, insulation thickness (3.4 mm)
Prototype	Testing (3.5 × U₀ voltage withstand)
Production	Quality checks (<10 pC PD)
Certification	IEC 60502-2, TUV reports
Delivery	ISPM 15 drums, DHL logistics

4. Customization Options

OEM/ODM allows for tailored MV cables:

Conductor: Copper for high conductivity (<0.017 Ω/km for 50 mm²) or aluminum for cost savings.
Insulation: XLPE for 90°C operation or EPR for flexibility.
Shielding: Copper tape/wire for electric field management (<10 pC partial discharge).
Armoring: SWA or steel tape for mechanical protection in underground installations.
Sheathing: PVC for cost, LSZH for fire safety per IEC 60754-1.
Example: Jianyun Cable’s customized 12/20 kV XLPE-insulated, SWA-armored cable for oil and gas projects.

5. Compliance and Certifications

Compliance ensures MV cables meet safety and performance standards:

Key Standards: IEC 60502-2 (construction/testing), IEC 60038 (voltage), IEC 60332-3 (flame-retardant).
Certifications: TUV (third-party verification), CCC (China), UL (North America), CE (Europe).
Testing: Partial discharge (<10 pC), voltage withstand (3.5 × U₀ for 5 minutes), insulation resistance (>1000 MΩ/km).
Environmental: RoHS/REACH for hazardous substances.
Example: Jianyun Cable’s TUV-certified MV cables comply with IEC 60502-2, ensuring global market access.

6. Challenges and Solutions

Challenge	Solution
High Customization Costs	Use Jianyun Cable’s flexible OEM services with low MOQs (e.g., 500 m).
Regulatory Variations	Select dual-certified cables (e.g., TUV/IEC) to cover multiple markets.
Quality Assurance	Request batch test reports and factory audits (e.g., SGS).
Delivery Delays	Partner with manufacturers like Jianyun Cable offering DHL/FedEx logistics.
Technical Mismatches	Collaborate on design phase for tailored specs (e.g., 3.4 mm insulation for 6/10 kV).

7. Conclusion

OEM/ODM solutions for medium voltage power cable projects provide customization, cost-effectiveness, and compliance, enabling tailored cables for industrial and utility applications. By following the OEM/ODM process—from defining requirements to delivery—and ensuring certifications like IEC 60502-2 and TUV, buyers can achieve reliable performance. Henan Province Jianyun Cable Co., Ltd. exemplifies a trusted partner, offering TUV-certified, customized MV cables with robust quality control. Addressing challenges like costs and compliance through strategic partnerships ensures successful project outcomes and a cable lifespan of 25–30 years.